CONFORMITY ASSESSMENT What is it, Why do we need it? (From ASTM Standardization News, August 1996, pp. 30-33) --Robert L. Gladhill1 Placing a product in today's marketplace can be a complex and expensive process. Increasing demands are being placed on suppliers to assure that their products are safe, reliable, and do not have adverse effects on the health and the safety of users or on the environment. These demands may come in the form of contract requirements imposed by customers, or as mandatory government regulations. The supplier is faced with the task of ensuring that the product conforms to all imposed requirements. This article describes some of the methods that are utilized by suppliers to provide assurance that their products conform to requirements; these methods are referred to collectively as "conformity assessment." What is Conformity Assessment? According to ISO/IEC Guide 2, "General terms and their definitions concerning standardization and related activities": - Conformity assessment, any activity concerned with determining directly or indirectly that relevant requirements are fulfilled. - Typical examples of conformity assessment activities are sampling, testing and inspection, evaluation, verification and assurance of conformity (suppliers declaration), certification, registration, accreditation and approval as well as their combinations. In the broad sense, conformity assessment can apply in various situations. For example, a manufacturer who wants his quality system registered may be assessed for conformance to a standard such as the ISO 9000 series on quality management and quality assurance; a third party certification body may be assessed for conformance to a standard such as ISO Guide 40, "General requirements for the acceptance of certification bodies"; a testing laboratory may be assessed for conformance with a standard such as ASTM E548, Guide for General Criteria Used for Evaluating Laboratory Competence. The term "conformity assessment" is more commonly used in relation to determining whether a product meets a given specification or standard. Conformity Assessment Systems For purposes of this discussion, conformity assessment activities may be divided into three hierarchical levels as listed below. Dependent upon the specific requirements imposed on a product, some or all of these activities may be combined into a system to implement the conformity assessment process desired. Specification development, promulgation of consensus technical standards or guidelines such as ASTM documents and/or development of government regulations as well as the process of product design and development must also be considered in the comprehensive framework of conformity assessment. Conformity Level. The "conformity level" is defined here as the level at which the activity is conducted in performing the actual assessment of the product or service that is the subject of the specification or requirement. Examples are the efforts of testing laboratories, product certifiers or quality system registrars. Accreditation Level. The "accreditation level" applies to the evaluation for accreditation of bodies that perform at the conformity level conducted by a third party, such as a laboratory accreditation body, a certification system accreditation body, or a registrar accreditation body. Accreditation provides a measure of confidence to the user of bodies operating at the conformity level and serves as a credential for the conformity assessment body. Recognition Level. The "recognition level" refers to the assessment of accreditation bodies to determine their conformity with specified criteria, leading to recognition of those that conform. Recognition is typically a function of government or some entity delegated by government. Examples are the U.S. Occupational Safety and Health Administration's (OSHA's) designation of nationally Recognized Testing Laboratories to certify products for safety, and the European Union member states' designation of "notified bodies" to perform specified conformity assessment actions. Not all conformity assessment systems necessarily contain all of the above levels. The complexity of a system is dictated by the severity of the risk posed by the product as discussed below. Naturally, the more complex the system, the higher the cost to perform the required conformity assessment, leading to a higher cost of the product. Role of Standards Standards play a major role in conformity assessment. In many cases, requirements or specifications incorporate consensus standards for one or more of the following reasons: to use widely agreed-upon procedures, to avoid re-inventing the wheel, or to promote the use of common standards and reduce the differences between standards, thereby easing the manufacturer's burden of having to make similar products to different standards for different markets (harmonization). Two types of standards are generally utilized in a conformity assessment system: 1) standards describing the activities of bodies involved in the conformity assessment process, e.g., laboratories, accreditation bodies or certification bodies, and 2) technical standards describing essential parameters of products or materials, test methods and other technical specifications. ASTM Committee E-36 on Conformity Assessment is active in the development of both domestic and international standards for the operation of conformity assessment bodies. Many ASTM technical standards are referenced or required for conformity assessment processes. Product Development and Marketing In addition to determining the marketability of a product, several things usually occur before it is introduced int he marketplace. Specification s to which the product will be produced and expected to function must be developed. These may be developed in-house or be imposed by the customer. Specifications sometimes require the use of consensus standards, such as ASTM technical or guideline documents. Then, a determination must be made as to how the product will affect the health and safety of the user or other segments of the population, as well as what The impact will be on the environment. Depending on the severity of the anticipated risk, this determination may be made voluntarily by a manufacturer, imposed by the purchase/user of the product, or mandated by a government regulatory body. Once the risk has been assessed and requirements established, the conformance of the product to the requirements must be determined. Depending on the specified requirements, different ways for verifying that the product meets the specifications, or "conformity assessment," may be utilized. In low-risk cases, verification that a product meets specifications can be accomplished with little difficulty, possibly through a supplier's declaration. A supplier may simply provide a document or declaration that the product conforms to specifications. An in-house laboratory or an independent laboratory may perform the conformance testing of the product, or evidence may be presented that the supplier has an effective quality management system in place. In moderate-risk cases, more elaborate procedures may be required to verity that the product meets specifications. This may include third party registration of the supplier's quality management system, and/or product testing in an independent laboratory accredited by a third party. Government oversight of the process may in some cases be required. In high-risk cases, a government regulatory body usually sets forth and mandates requirements for the product. In order for the supplier to demonstrate that the product complies with the requirements, a more elaborate system may be necessary. This may entail the same activities as those described for medium risk products, including formal product certification. A product certification system calls for an administrator and conformity testing in an acceptable laboratory, possibly one that has been accredited. It may also invoke periodic inspection of the manufacturing process and records, and may require that the manufacturer have a quality management system with formal registration to a standard such as ISO 9000. For very high risk cases, government recognition of the accreditation or certification functions or some other form of government oversight may be mandated. Global Ramifications In the global arena, mandatory requirements often differ considerably from one country to another due to different environmental factors, cultural differences, etc. In some cases, artificial trade barriers may be established using conformity assessment practices as the barrier mechanism. When these issues arise and pose an impediment to trade, agreements between countries are often implemented in order to establish conditions for acceptance of each other's conformity assessment results, such as test reports, certifications, product approvals, etc. Many economic issues are involved. U.S. Suppliers tend to prefer to have conformity assessment functions performed here in the United States, which normally costs significantly less than having them performed abroad. It is also very expensive and time-consuming when conformity assessment bodies must undergo multiple assessments to satisfy the needs of different countries. Many efforts are being put forth to minimize the number of assessments by having teams of peers from different countries perform assessments and have results accepted by all participating countries. Government-to-government agreements are currently being negotiated to achieve mutual acceptance of one another's test data, certifications and/or approvals for the purpose of satisfying any conformity assessment requirements. Most notable are the current negotiations between the U.S. government and the EU and negotiation among the North American Free Trade Agreement (NAFTA) countries. These negotiations are conducted by the Office of the United States Trade Representative with participation from the Department of Commerce and with input and advice from cognizant U.S. regulatory agencies and industry representatives. The systems required to support mutual recognition agreements may range from accepting a supplier's declaration to full government recognition of the key players int he certification process. NIST Role NIST has a number of conformity assessment programs and related activities. The recently enacted Public Law 104-113, known as the "National Technology Transfer and Advancement Act of 1995," requires NIST "to coordinate federal, state, and local technical standards activities and conformity assessment activities, with private sector technical standards activities and conformity assessment activities with the goal of eliminating unnecessary duplication and complexity in the development and promulgation of conformity assessment requirements and measures." NIST also continues its traditional roles in conformity assessment by: (1) providing a means of government recognition for conformity assessment systems through the National Voluntary Conformity Assessment Systems Evaluation Program (NVCASE), (2) serving as a laboratory accreditation body through the National Voluntary Laboratory Accreditation Program (NVLAP) and (3) participating extensively in the consensus standards development process. NVCASE offers qualified bodies that operate at the accreditation level (laboratory accreditation bodies, accreditors of certifiers, or accreditors of registrars) the opportunity to obtain NIST recognition. NVCASE may in some cases evaluate and accredit qualifying bodies that function at the conformity level, e.g., a product certifier. Recently implemented, NVCASE is now reviewing several applications prior to beginning the evaluation process. NVLAP is a well established program that offers qualified testing and calibration laboratories the opportunity to obtain NIST accreditation for conducting specified types of testing or calibration. NVLAP currently lists 700 laboratories that have been accredited in one or more of 22 different technical areas. NIST is itself a multidisciplinary scientific institution that encourages staff participation in many consensus standards organizations, both domestic and international, in topical areas consonant with ongoing research areas. NIST sponsor 366 staff members who now hold 1193 committee memberships in 98 standards organizations. In ASTM alone, 219 NIST staff members hold 589 committee memberships. Conclusion A major factor in the concept of standards development has always been viable buyer-seller relationships, and conformity assessment underlies the building of confidence for these relationships. Conformity assessment becomes a key element in determining whether or not given products will enter particular markets. On the domestic scene, suppliers must satisfy client demands for product quality and/or performance, and especially governmental regulation that are directed at protecting health, safety, and the environment. The impact of conformity assessment on manufacturers' ability to sell their wares is immense. In the global arena, trading is even more complex. Not only must a supplier satisfy mandated technical characteristics, but multiple government recognitions or approvals are all too often required. If a supplier's customers are located in many countries, it may be necessary to satisfy many different regulations; a product may have to be manufactured with variations tailored for each separate market. Sometimes conformity assessment practices serve as artificial trade barriers whether or not deliberately imposed. Problems then must be overcome by legal action through the Technical Barriers to Trade agreement of the World Trade Organization. Many agencies of the U.S. government are working actively to eliminate or ease barriers to trade. The free access of U.S. products to global markets can be best achieved by negotiating with other governments so that they will accept conformity assessment results from recognized U.S. entities on an equal basis with results produced in their own countries. 1 Robert L. Gladhill is program manager of both the National Voluntary conformity Assessment Systems Evaluation Program and the Accreditation Body Evaluation Program at the National Institute of Standards and Technology. He is chairman of E36.50 on Support Operations, part of Committee E-36 on Conformity Assessment.