EQR, Inc. - Introductory Information Introductory Information General Information EQR Process Overview EQR Quality Registry & Audit Body Detailed Responsibilities Your Role in the Registration Process EQR and Audit Body Responsibilities EQR Registration Process General Information Purpose: The Electronic Industries Quality Registry (EQR) uses the ISO 9000 series or QS 9000 automotive quality assurance standards, to audit and register your company's quality system. The EQR program is based upon CEN/CENELEC EN 45012, ISO, IEC Guide 48-1986(E), and ISO 10011. Accreditation: The Electronic Industries Quality Registry is accredited by the Dutch Council for Accreditation (RvA). Policy: The Electronic Industries Quality Registry's policy is to deliver third party quality system registration services in a professional, ethical, and timely manner. In every function, EQR and its associates aim to exceed customer expectations for quality, technical competence, value, availability, responsiveness, objectivity, and consistency. We will achieve this aim by actively pursuing continuous quality improvement through a total quality management approach to business. Scope: The registration program currently registers quality systems of organizations for the following industries: Pulp, Paper, and Paper Products Chemicals, Chemical Products, and Fibers, Rubber and Plastic Products, Non-Metallic Mineral Products (limited to ceramics), Basic Metals and Fabricated Metal Products, Machinery and Equipment, Electrical and Optical Equipment, Other Transport Equipment, Wholesale and Retail Trade; Repair of Motor Vehicles, motorcycles, and personal and household goods, Transport, Storage and Communication, and Engineering Services. The Electronic Industries Quality Registry will utilize the nationally/internationally recognized quality system standards ANSI/ASQC-Q91/ ISO 9001 (which covers the broad spectrum of design, development, production, installation, and servicing); and Q92/ ISO 9002 (which examines the suppliers' capabilities in production, installation, and servicing where applicable). Prospective clients will specify in their applications what products/services and processes are related to the quality system for the scope of the registration audit. This will define the boundaries for the auditors and the limits to which the Registration will apply. Confidentiality: The Electronic Industries Quality Registry uses your company's proprietary information only for the purpose of registration. To assure confidentiality, impartiality, and compliance to standards, only EQR associates involved in the registration process will have access to the information. All are bound by a confidential agreement in the contract. EQR Process Overview EQR's Role Process Audit Body's Role Application and Client Quality Manual are used for the initial Review and Quotation Application Contract and Client Quality Manual are used for the Desk Audit Preliminary Evaluation One-day on-site visit to review client's documentation and their understanding of the standard. On-site Audit Usually a Multi-day visit by auditors to determine the degree of implementation. Audit report issued. EQR review of audit report and decision on granting registration Registration Determination Surveillance Normally performed twice per year EQR review of surveillance report and decision on renewing registration Registration Renewal Determination EQR Quality Registry & Audit Body Detailed Responsibilities The following guidelines for the Electronic Industries Quality Registry organization summarizes the various responsibilities of EQR and AUDIT BODIES in the registration process: EQR Quality Registry - Application for Assessment: a. Assign an EQR associate to manage your company's application process b. Upon request, provide advice on choosing the most appropriate Q/ISO standard to use c. Respond to you promptly d. Request documentation from your company -Quality Manual -Organization Chart -Process flow charts e. Do preliminary evaluation of your company's documentation f. Advise you of disposition of application g. Provide contract proposal to you which includes fees h. Obtain any additional information needed from your company i. Maintain accurate record EQR Audit Body - Assessment Procedure: a. Assign assessment team with right of refusal by you b. At least one assessor should be familiar with processes relating to your company's specific products or services c. Schedule preliminary assessment, if needed d. Do preliminary visit, if feasible and needed e. Evaluate your company's documentation in detail f. Use agreed upon QS/ISO 9000 series identified for scope of system audit g. Follow up on unacceptable items h. Keep you fully informed of progress toward registration i. Maintain records j. Provide formal report package to EQR YOUR ROLE IN THE REGISTRATION PROCESS The following list summarizes the applicant's / registered facility's responsibilities during the registration process: Application for Assessment: a. Submit application, including registration scope (i.e., ISO 9001, ISO 9002) b. Give supporting documentation, e.g., Quality Manual, to EQR and update when requested c. Respond to EQR's questions d. Assign single person for EQR to contact Assessment Procedure: a. Cooperate fully with audit team b. Provide facilities and personnel required by the team c. Notify team of any concerns regarding the registration process Registered Facility Responsibilities: a. Comply with the requirements of the relevant Q/ISO 9000 series standard b. Comply with the requirements of EQR C. Provide a controlled copy of their quality manual to EQR d. Maintain a record of all customer complaints and remedial actions taken in response to them e. Notify EQR in writing of changes to the quality system f. Use the registration symbol only as specified in the contract g. Discontinue use of the symbol when instructed to do so by EQR Modifying the Scope of the Registration: a. Request modifications on form provided by EQR or by letter b. Comply with EQR requests for additional information Surveillance: a. Cooperate with surveillance team b. Provide necessary personnel and facilities for surveillance team EQR & AUDIT BODY RESPONSIBILITIES EQR Quality Registration - Issue of Registration Documentation: a. Examination of report package b. Inform you when registration has been granted c. Provide a certificate of registration when approved d. Authorize use of registration symbol and give guidelines for use e. Periodically publish a listing of registered facilities f. Inform registered facilities about pending changes to registration status g. Notify registered facilities of ISO 9000 changes and their responsibility to comply h. Maintain accurate records EQR Quality Registry - Modifying the Scope of the Registered Facility's Registration: a. Accept written requests for modifications to scope b. Respond to you promptly c. Provide additional information to you, including fees d. Obtain any additional documentation needed from your company e. Do preliminary evaluation of documentation f. Notify registered facility if new assessment is required g. Follow assessment procedure, if needed h. Register again i. Issue new certificate, or amendment, as necessary j. Maintain accurate records EQR Audit Body - Surveillance: a. Survey registered facility for continued compliance, normally twice a year b. Repeat a complete audit at least every three years c. Maintain accurate records EQR Quality Registry - Other: a. Protect the confidentiality of your company's / registered facility's information b. Promptly notify your company / registered facility of any concerns or complaints regarding its registration status c. Monitor registered facility's use of the symbol d. Maintain accreditation as a registrar e. Maintain the technical competence of its audit body(ies) f. Meet the highest standards for professional and ethical behavior g. Provide availability, responsiveness, objectivity, consistency, and value in the services offered; measure improvement in these attributes EQR REGISTRATION PROCESS Overview: The registration process consists of six (6) steps (see process overview ): a. Application b. Preliminary Evaluation c. On-Site Audit d. Registration Determination e. Surveillance f. Registration Renewal Determination Confidentiality Is Assured: EQR uses the applicant's information only for the purpose of registration. To assure confidentiality, impartiality, and compliance to standards, only EQR associates involved in the registration process will have access to the information. Application: This step consists of two parts: a. Statement of intent by your company submitting an "application" (see Application form) b. Formation of intent into a contract. Submission: Your company submits an application form along with a copy of their quality manual to EQR. Standard: The applicant selects one of the following Quality System Standards to which he wants registration: * ANSI/ASQC Q 9001 (ISO 9001) "Quality Systems - Model for Quality Assurance in Design/Development, Production, Installation, & Servicing" - covers the broad spectrum of design, development, production, installation, and servicing * ANSI/ASQC Q 9002 (ISO 9002) "Quality Systems - Model for Quality Assurance in Production and Installation" - which examines the suppliers' capabilities in production and installation Scope of Products Covered by Registration: The applicant determines the scope of products, product types, and processes covered by the quality system assessment. The registration certificate only applies to the scope identified in the contract. Procedures exist for modifying the scope. Application Review: EQR reviews the application along with the quality manual. Companies appearing to have a documented quality system that meets the general intent of the quality standard will have a contract along with a price quote for the entire registration process mailed to them. Companies appearing not to have a documented quality system that meets the general intent of the quality standard will receive an explanation of where they fall short of the requirements. Possible reasons for not qualifying include the following: a. In EQR's judgement, the company falls far short of the quality system requirements. Such applicants should improve their quality system before seeking registration. b. The company's product(s)/ process(es) are not included in EQR accreditation scope. Contract Submission: Your company submits the signed contract, the application fee, and any additional information requested by EQR. Preliminary On-Site Evaluation: After reviewing your company's application, quality manual, and any other information supplied by you, the EQR Audit Body schedules a preliminary on-site evaluation to address issues concerning the quality manual and to examine the applicant's detailed procedures. All companies normally receive a preliminary on-site evaluation. EQR may waive it for reasons such as geographical location or knowledge from previous registrations. The lead auditor assigned to your company handles the evaluation. Any proprietary claims made by your company in the Application Form are discussed. If these proprietary claims affect the audit, the lead auditor ceases the registration process, and notifies you and EQR. Preliminary Evaluation Report: Following the preliminary on-site evaluation, the EQR facility audit body forwards a complete report on the findings to the evaluated facility and to EQR for review and approval. No decisions are made about registration at this time. On-Site Audit: The EQR audit body and your representative set a mutually agreeable date for the On-Site Audit for Registration. Applicable ISO: A team of qualified auditors will audit your company's quality system against each element in section four of the standard. All failures to comply will require documentation and corrective action. Accreditation auditors that certify EQR as a registrar may accompany the audit team at times. They audit EQR's performance regarding EQR's accreditation as a registrar. Exit Meeting: Before concluding the audit, the lead auditor conducts an exit meeting consisting of a verbal summary of all findings and a recommendation concerning registration. Three possible recommendations exist: a. Recommendation for Registration - The applicant does not have any non-conformances or open items. Minor observations shall not be a reason to withhold registration unless, in the judgement of the audit team, the minor observations are so numerous or pervasive as to constitute a system issue. b. Recommendation Withheld Pending Corrective Action - The applicant has one or more substantive findings which, in the judgement of the audit team, can be corrected by the applicant and be adequately verified by the audit team without a full audit. c. Recommendation Not to Register - The applicant has one or more substantive findings which, in the judgement of the audit team, requires a complete audit after corrective action. Formal Audit: EQR sends a formal audit report to your company within 15 working days of the conclusion of the audit. Corrective Action: Within an agreed time period, the applicant shall provide objective evidence that it took the corrective action required. EQR may verify the corrective action by visiting the facility or confirming it during the surveillance audit. Registration Determination: EQR's Technical Program Manager reviews the formal report and any follow-up audit reports and makes the final determination on registration. Certificate: EQR issues a certificate to the applicant stating that they have met the requirements of the selected quality standard. The certificate indicates the scope of products and the facility to which it applies. The certificate remains the property of EQR and the registered facility must return the certificate if the registration is canceled. Registration Listing: EQR lists the registered facility's name in its Registration Directory. This listing includes the facility's location, the scope of products, and the certificate number. Use of Registration Symbol: Upon receiving the registration certificate, the registered facility may use the EQR symbol. The symbol may only be used on advertising and correspondence but not on any product. When using the symbol, the registered facility's location and registration number must be clearly shown. Surveillance: The EQR performs surveillance audits on a minimal announcement basis, less than 30 days. These surveillance audits verify the continuing conformity with the quality standard. The frequency is at the discretion of EQR, normally at a rate of twice a year. EQR may require additional audits to investigate changes or corrective action results. During each surveillance audit, the auditor reviews the registered facility's customer complaint records. The auditor checks for root-cause analysis as well as corrective action and process improvements made to prevent recurrence. Each surveillance audit verifies that the management structure has not changed and that the processes continue to comply with the standard. Modification of Registration: A registered facility holding a valid certificate may apply for changes to it. In such cases, EQR decides whether to require a new application or a new audit based on how closely the previous certificate covers the quality system, products, processes, and facility in the request for modification. Cancellation Conditions: Cancellation shall occur for the following conditions: a. Surveillance indicates a serious non-conformance to the quality system standards, EQR rules, or any relevant requirements b. At the registered facility's request c. The registered facility fails to conform to a change of rules by EQR, accreditation boards, or changes in the referenced standards within a grace period. d. If the registered facility ceases to supply the product or service for an extended period of time e. If the registered facility fails to meet its financial obligations to EQR. EQR's Technical Program Manager will determine whether the registration should be canceled. When it is determined to cancel the registration, the registered facility will be notified in writing. The certificate of registration shall be returned, the registered facility shall discontinue use of the EQR symbol, and the registered facility's name shall be removed from the registration directory. EQR Changes to the Registration System: EQR may change the registration system requirements. In such cases, EQR consults all interested parties in writing of the: a. Proposed changes. They are asked to comment on the changes. b. Proposed effective date. The effective date is no sooner than six (6) months after approval by the Advisory Board unless a safety or legal issue requires quicker implementation. Appeals Procedure: Any interested party, as well as the applicant may appeal a decision of EQR, such as the initial quality of audit findings, or registration. The applicant may also appeal EQR's Registration Board's denial of registration, as well as the cancellation or impending cancellation or their registration. Detailed information on this process will be provided upon request. 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